Auxillary Equipment – Blow Molding Super Indonesia

MOOG Modular Parison Controller

stefanus.ivan — Tue, 16 Feb 2021 07:44:25 +0000

Features

Analog functions with high resolution allow accurate control and positioning
Modular design with capacity for up to 2,000 I/O means that the controllers can be optimally configured to suit applications of all sizes
Real time Linux-based operating system combines true multitasking with fast response times as well as making it easy to add PC-like features
Standardized development environment that incorporates debugging, simulation, parameterization and tracing capabilities makes programming and testing fast and straightforward
Templates library for fast application software development

Application

Real time Linux-based operating system combines true multitasking with fast response times as well as making it easy to add PC-like features
There are many methods for manufacturing plastic containers, such as extrusion blow molding, injection molding, rotary molding, compression molding, hot extrusion cold press molding. Among the molding methods of many plastic containers, hollow blow molding and injection molding are the two most widely used molding methods.
According to the introduction of blow molding machines, 80% to 90% of the hollow containers in the world are formed by hollow blow molding.
Extrusion blow molding technology is to shape the plasticized parison against the inner wall of the mold by air pressure.
The parison is produced in an extrusion type, that is a plastic melt which is heated and plasticized is extruded from a core gap of various shapes to form a cylindrical parison of various shapes.
The extruded parison is vertically suspended by its own weight. Hollow container products due to their strength requirements.
The minimum wall thickness is specified, and the early hollow blow molding equipment lacks the parison wall thickness control system.
In order to make the thinnest part of the product reach the minimum wall thickness requirement, the other parts of the product should be correspondingly thickened, resulting in waste of materials.
In order to save costs, shorten the cooling time of products, and speed up the production cycle of products, it is more economical to control the wall thickness of the parison.
For example, 50 liter mouth bucket, the net weight of the product produced by ordinary hollow blow molding machine is 3.5kg to reach the minimum wall thickness requirement, and the use of the parison controller, the net weight of the product 2.4kg can fully meet the minimum wall thickness requirement, saving raw materials 20 % to 30%, and the products produced are even and thin.

Extrusion Blow Molding Die Heads

stefanus.ivan — Tue, 16 Feb 2021 07:44:24 +0000

Features

Connected with the PLC for fully automatic production
Adoped with world famous brand pneumatic components, linear bearings, to ensure the precise operation
Multi-layer & multi-die head is available

Application

Automotive spoilers, duct work and reservoirs
Coolers/Chests
Swing sets, slides, bicycles
Medical parts
Housewares
Trash cans
Ornamental packaging
Water coolers and filtration containers
Industrial containers
Panels
Double wall parts
In-Mold Carpet, Vinyl and Component Insertion

Hybrid Servo Motor

stefanus.ivan — Tue, 16 Feb 2021 07:44:23 +0000

Hybrid Servo Motor Drive System for Extrution Blow Molding Machine

Traditional open loop stepper systems operate in open loop providing position control without feedback. When stepper motors move loads in open loop, a potential loss of synchronization called “Stall” or “Loss of Steps”, between commanded steps and actual steps may occur. In the past, this has been solved by adding a feedback device such as an optical encoder and feedback the “current” position for monitoring or verification.
But this implementation can only “alarm” position loss and can’t correct it at the end of the move. When an application requires real-time closed-loop performance throughout the move, engineers are forced to choose much higher cost and complexity of servo systems.
But in many applications, because traditional servo systems lack of high torque feature of stepper systems, expensive planetary gearboxes have to be added to achieve desired torque.
Leadshine closed loop stepper is named as hybrid servo system, by implementing high resolution encoders to update the motor position every 25 micro-seconds, closed loop stepper drives ensure control real-time position accuracy without loss of steps in open loop stepper system.
Different from the constant current output of open loop stepper systems, output current in closed loop stepper systems is optimized and changes based on moved loads. Therefore, closed loop stepper systems generate higher torques, lower motor heating, lower vibration, and lower noise than open-loop stepper systems.
When compared with brushless or brush servo systems, cost for closed loop stepper systems are much lower. In addition, much higher torque, simple tuning and configuration, no overshooting, and no hunting also make closed loop stepper systems better solutions over servo systems in many low to middle applications.

Auto Deflashing Device

stefanus.ivan — Tue, 16 Feb 2021 07:44:22 +0000

Auto Deflashing Device for Extrusion Blow Molding Machine

Donggia JinJun Machinery are counted as the foremost manufacturer, exporter and supplier of Auto Deflashing Machine or device that can do induction sealing of bottles, this deflashing machine is manufactured by utilizing the optimum quality raw material and leading technology. Our deflashing machine is extensively demanded in the market due to its performance. Offered deflashing machine is available from us in numerous stipulations to choose from.

Features

Accurately engineered
Hassle free functioning
Noiseless operation

Auto Material Feeder

stefanus.ivan — Tue, 16 Feb 2021 07:44:19 +0000

Auto Plastic Material Feeder for Extrusion Blow Molding Machine Specification

Model : FH-300G
Feeding Capacity : 350KG/HMotor
Carbon brush type : 1.2KW
Voltage : AC 220V/50HZ
Maximum static wind pressure : 1500MM/H.Q
Suction lift : 4M
Storage tank capacity : 7.5L
Feed pipe inner diameter : 38MM
Size : 40x36x60CM
Weight : 11KG

Remote Trouble Shooting Function

stefanus.ivan — Tue, 16 Feb 2021 07:44:16 +0000

Remote Trouble Shooting Function

Features

Assist Any Remote Desktop, Server, or Mobile Device
Support all of your systems over the web, even if they are behind firewalls you don’t control. All supported platforms are included in the core product,
Consolidate and standarize support, improving incident handling time and support rep productivity.
BeyondTrust Remote Support works across Windows, Mac, Linux, Android, iOS, and Chrome OS. Access and control any remote computer or device, on or off the network – no VPN required.
Remote trouble shooting function is a standard function for our extrusion blow molding machine.
With remote trouble shooting function, our engineer can sole most troubles by WIFI connected and he is not needed to arrive the place machine is located.

IML (In Mold Labeling)

stefanus.ivan — Tue, 16 Feb 2021 07:44:16 +0000

IML (In Mold Labelling) offers several major advantages for extrusion blow molding:

Maximum print quality The offset printing technique ensures high-resolution images. Besides, you can decorate all the sides of a container with one single label.
Strong and hygienic In mould labels resist humidity and big changes in temperature: the best solution to decorate plastic containers for frozen and refrigerated products! In mould labels are also scratch resistant, cannot crack and are not susceptible to wrinkles.
Shorter production time and lower production costs During the in mould labeling process containers are produced and decorated in one single step. Storage of blank containers becomes unnecessary, storage and transport costs belong to the past.
Environmentally-friendly In mould labelling saves the environment: the packaging and the label consist of the same material and can therefore be fully recycled.
Wide range of look & feel options The same plastic packaging product can be decorated with a wide range of different materials, inks an lacquers. This allows you to differentiate your product on the shelf.
Quick design changeovers It only takes a shift from one label design to another on your IML automation to make a quick changeover. There is almost no production loss during the start-up of a new design.
Application IML(in mold labeling) technology usually be used on lubricant bottle.

Production Conveyor Belt

stefanus.ivan — Tue, 16 Feb 2021 07:44:14 +0000

Edge Material And Finished Products Conveyor Belt for Blow Molding Production

Our belt conveyors are predominantly used on blow molding machine, for transporting Edge Material And Finished products. However, other parts can also be transported, such as waste parts from plastic injection machines. The transport belt of the conveyor is resistant to most oil and grease.

Structure

Housing made of sheet metal
Convex return shafts
Adjustable belt tension

The parts conveyor for semi-finished and finished parts

This belt conveyor is predominantly utilized for transporting away semi-finished and finished parts. The deposit trough at the conveyor discharge is equipped with an insulating mat to protect the material being conveyed from damage.

Leakage Detector

stefanus.ivan — Tue, 16 Feb 2021 07:44:14 +0000

Leakage Detector on Extrusion Blow Molding Production Line This leakage detector uses an ultrasonic sensor to continuously monitor reheat stretch-blow molding machines to detect costly compressed-air leaks from the machine or bottles being blown. This leakage detector “listens” for the ultrasonic signals generated by high-pressure air leaks. It listens for leaky bottles, tracks them through the machine, and triggers an eject mechanism when they reach the correct position. Leaky bottles occur mainly when recycled PET is used. This leakage detector also monitors and graphs routine background ultrasonic noise. If that noise reaches an unacceptable level, This leakage detector can trigger an alarm. The upgraded version also displays the relative severity of air leaks and where they are located on the blowing wheel. JinJun leak tester is a cost effective way to monitor good or bad containers and eliminate bad containers on production lines. It uses the latest leak detection technology from Europe and U.S.A. to ensure high precision, stable performance and high proficiency. Our company has almost 20 years of experience in leakage detection, and owns a number of patents on leakage detection technology in China. Every JinJun machine is manufactured in strict accordance to the ISO 9001 and CE certificates, to guarantee high quality while serving every production sector.